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Waterjet — from cutting to product development

TECHNOLOGY → PROCESS → POSSIBILITY → PRODUCT → BUSINESS

Waterjet cutting as a starting point for new geometries, components and stone products.

From technology to process. From process to what your company could make next.

Explore possibilities ↓
Chaosheng CS-4020-AC waterjet shown in the manufacturer’s catalog
CS-4020-AC — one of the five-axis waterjet references in the Chaosheng catalog. The configuration must be defined according to the application.

Watch the cut. Imagine the component.

The design meets the material along the path of the jet. Contours and cutouts become part of a larger question: how does this piece fit into the product?

Waterjet Research 2025 — cutting in operation — Jet in operation: a cutting excerpt from Ludson Zampirolli’s 2025 research. The equipment is not identified as Chaosheng.

One technology. Different product directions.

Possibility begins with design. Realizing it depends on the material, equipment and cutting conditions.

Complex geometries

Explore contours, openings and relationships between solid and void.

Combining materials

Design contrasts and junctions, checking how each material behaves during cutting.

Components and assembly

Design parts that can come together to form a whole.

Surfaces and furniture

Connect cutouts, patterns and components with functional products.

Angled cutting and five axes

Investigate jet orientation as part of geometry and the junctions between parts.

Material use

Consider the product and the arrangement of components on the slab together.

These are process directions to investigate. Each Chaosheng model’s capabilities must be checked for the application.

The cutout can be just the beginning.

Ornamental applications are part of the waterjet repertoire. That repertoire can also inform components, surfaces, furniture and products assembled from parts.

The next question is one of design: what function, form or experience does your company want to offer?

Table Tops, a design reference by Ludson Zampirolli
Table Tops — a reference for thinking about composition and product. Design: Ludson Zampirolli.

References to imagine the next product.

Five visual provocations to broaden the conversation about form, components and fabrication.

Design: Ludson Zampirolli. The works shown are not attributed to fabrication on Chaosheng equipment.

Anamorphosis

Anamorphosis, design by Ludson Zampirolli
Anamorphosis — a provocation about spatial continuity. Design: Ludson Zampirolli.

What if a composition connected surface and space?

Butterfly

Butterfly, design by Ludson Zampirolli
Butterfly — a reference for thinking about the transition from drawing to object. Design: Ludson Zampirolli.

How can a drawing take on the presence of an object?

Escher

Escher, design by Ludson Zampirolli
Escher — contours and openings as a starting point. Design: Ludson Zampirolli.

What relationships between contours and openings could create another language?

Table Tops

Table Tops, design by Ludson Zampirolli
Table Tops — a reference for thinking about composition and product. Design: Ludson Zampirolli.

How can parts be arranged to create a new composition?

Voronoi

Voronoi, design by Ludson Zampirolli
Voronoi — a provocation about geometry and surface. Design: Ludson Zampirolli.

How can a geometric logic guide a surface?

Angle becomes part of the design.

In 2025, Ludson Zampirolli investigated angle control during cutting movement, the composition of components and the assembly of volumes.

The research connects jet orientation, junctions between parts and material use, with possibilities for furniture and three-dimensional products.

According to Ludson’s account, the research tests reached a thickness of 80 mm.

This figure belongs to Ludson’s research, not to the specifications of Chaosheng equipment. The records do not establish tolerances, certified angles, productivity or material-use gains.

Assembled volume presented in Ludson Zampirolli’s 2025 waterjet research
Waterjet Research, 2025 — cutting orientation and component composition. Research: Ludson Zampirolli.

Volume can emerge from the meeting of parts.

The cut piece does not have to be the final result. It can be part of an assembly, define a junction or contribute to the construction of a volume.

Designing the assembly means considering geometry, support, fastening and finish from the outset.

Waterjet Research 2025 — component assembly — Manual assembly of components in the 2025 research. The record shows the composition of parts, not volumetric machining. Cutting and assembly videos are partial records and do not document a continuous fabrication sequence for the same piece.

Connect the application with the configuration.

The Chaosheng catalog presents two five-axis waterjet references:

CS-4020-AB

AB 5 Axis Water Jet

CS-4020-AC

AC 5 Axis Water Jet

The appropriate configuration must be defined according to the product, material, process and application. Neither reference is presented as the defined or recommended configuration for Brazil.

Work area, thicknesses, movements, head orientation, software, consumables and installation requirements need to be checked for the configuration under consideration.

The projects and tests on this page do not demonstrate the capabilities of these models.

Explore Chaosheng technologies →

Bring a real part to the conversation.

A useful demonstration starts with the material and product your company intends to fabricate.

  • Identify material, thickness, dimensions and the expected finish.
  • Show preparation, support and workholding.
  • Explain programming, toolpaths and cutting orientation.
  • Record the complete operation, including operator interventions.
  • Examine contours, edges, junctions and finish.
  • Check assembly and subsequent stages when they are part of the product.
  • Relate consumables, maintenance and infrastructure to the demonstrated configuration.

A video excerpt helps introduce the process. A decision requires observing the part, complete sequence and test conditions.

The next step starts with the product.

Tell us what you want to fabricate: material, dimensions, operations, expected volume and machines your company already has.

From this context, the conversation can connect process possibilities, required tests and configuration.

Discuss Waterjet →Back to Chaosheng →

Editorial content and research: Ludson Zampirolli / Z-IDEA. Design credits appear alongside the references.